Tunnl Lining Trolley

Tunnel Lining Trolley is a specialized equipment essential for the secondary lining in tunnel construction, which is used for the concrete lining construction of the tunnel inner wall. Here is a detailed introduction:
Discover All Products
Discover All Products
Structure and Types
Structure
Structure
Template assembly: Steel template, hydraulically driven vertical demolding to ensure forming accuracy. Walking device: Electric/hydraulic drive, supporting automatic walking (speed 8m/min). Mast and support: Master-slave mast + screw jack, providing structural stability. Hydraulic system: Pressure 16MPa, controlling the lifting and lateral adjustment of the formwork.
Types
Types
Full-circle needle beam type: Full-circle formwork, needle beam support, suitable for large sections Base plate needle beam type: It covers the base plate and is supported by needle beams. It is used when base plate lining is required Full-circle through-type: Full-circle formwork, capable of passing through already lined sections, suitable for long tunnels
Working Principle

- Installation: First, the trolley is moved to the construction position along the track, and then the template is adjusted to the correct position and height through the hydraulic system.

 

- Concreting: After the reinforcement is placed, the concrete is poured into the template through a concrete pump truck. During the concreting process, the trolley bears the pressure of the concrete and maintains the shape and position of the template.

 

- Demoulding: After the concrete reaches the required strength, the template is removed by the hydraulic system, and then the trolley is moved to the next construction position.


Haide Tunnel Lining Trolley, is full - hydraulic automatic - walking lining trolley: It can realize automatic walking, positioning and form removal through the hydraulic system, which improves the construction efficiency and quality. It is widely used in the concrete secondary lining construction of highway and railway tunnels.


Composition

 

- Gantry frame: It is mainly composed of longitudinal beams, cross - beams, columns, etc., which bear the weight of the template and concrete.

 

- Formwork: It is designed according to the shape of the tunnel and is usually made of steel plates. It can ensure the dimensional accuracy and surface quality of the tunnel lining.

 

- Hydraulic system: It is used to control the lifting, translation and form removal of the template, which has the advantages of high precision and convenient operation.

 

- Walking mechanism: It is usually driven by an electric motor or a hydraulic motor, which can make the trolley move forward, backward, turn, etc.


Advantages
01
High construction efficiency
It can complete the concrete lining construction of the tunnel in a short time, which improves the construction progress.
02
Good quality
It can ensure the dimensional accuracy and surface quality of the tunnel lining, which improves the structural safety and durability of the tunnel.
03
Reduced labor intensity
The operation of the trolley is mainly controlled by the hydraulic system and the electric system, which reduces the labor intensity of the workers.